Product Overview

 

This CNC precision grinder is engineered for sub-micron machining of hardened steels, ceramics, and superalloys. The Meehanite cast iron bed undergoes stress-relieving annealing and vibration aging to absorb high cutting forces. Linear axes utilize C3-grade preloaded ball screws paired with direct-drive servomotors, eliminating backlash during contour grinding cycles. Factory Acceptance Testing (FAT) is conducted under strict temperature-controlled standards (20°C) to guarantee baseline performance before shipment.

 
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Key Features

Hydrostatic Spindle Design

Minimizes thermal displacement during continuous 24/7 operation, maintaining runout accuracy within 0.0005 mm using high-frequency Kessler or Fischer spindle assemblies.

Integrated Acoustic Emission (AE) Sensor

Detects wheel-to-workpiece contact instantly, reducing air-cutting time and preventing crash damage during dressing cycles.

Dual-Vee Way Construction

Hand-scraped guideways coated with Turcite-B provide stick-slip-free motion under heavy axial loads.

Closed-Loop Thermal Compensation

Real-time algorithms adjust axis positioning based on ambient and spindle PT100 temperature sensor arrays.

 

Machining Capabilities
 

Surface Finish:

Achieves Ra <= 0.1 um on hardened SKD11 (60 HRC) workpieces using CBN wheels.

Dimensional Tolerance

Maintains cylindrical roundness within 0.001 mm over a 300 mm length.

Material Removal Rate (MRR)

Optimized for high-efficiency deep grinding without introducing micro-surface burns or thermal cracking.

 

 
 
Machine Configuration
01.

CNC Control

Fanuc 0i-TF Plus or Siemens 840D SL with conversational grinding cycles.

02.

Spindle Motor

7.5 kW AC inverter-duty direct drive.

03.

Coolant System

300-liter tank with active magnetic separator and paper band filtration (10-micron rating).

04.

Dressing Unit

Fixed diamond roll or CNC-interpolated single-point dresser mounted on the worktable or wheelhead.

 

 

Application

Aerospace: High-precision profiling of turbine blade roots and landing gear spool valves.


Medical: Tight-tolerance machining of cobalt-chrome bone screws and surgical reamers.


Automotive: Finish-grinding of transmission shafts, fuel injector plungers, and steering rack components.


Tool & Die: Production of interchangeable punch inserts and tungsten carbide progressive die segments.

CNC Cylindrical Grinder

 

Punch Grinder Machine

 

How to Choose

Define Workpiece Geometry: Select surface grinders for flat plates, cylindrical grinders for shafts, or universal grinders if multi-axis angular profiling is required.


Calculate Thermal Stability Needs: Production environments exceeding +/- 2°C temperature fluctuation require optional chiller units and linear scale feedback.


Wheel Specification Match: Match spindle power and peripheral speed (SFPM) to aluminum oxide, silicon carbide, or superabrasive (CBN/Diamond) wheel requirements.


Automation Feasibility: Evaluate gantry loaders or robotic arm integration if batch sizes exceed 500 units per shift.

 

 
Manufacturing & Quality Control
 
01/

Bed Casting Inspection: Ultrasonic testing performed on raw Meehanite castings to detect internal porosity prior to machining.

02/

Laser Interferometer Calibration: Every machine axis is laser-calibrated for pitch, yaw, and positioning accuracy in a climate-controlled assembly bay (20°C).

03/

Ballbar Testing: Circular diagnostic tests verify contouring performance and servo mismatch before factory sign-off.

04/

Run-Off Documentation: Standard delivery includes a CMM inspection report, laser calibration certificate, FAT sign-off report, and a 72-hour dry-run test log. Remote virtual FAT streaming is available upon request.

 

Optional Configuration
1

In-Process Gauging

Marposs or Renishaw measuring probes for automated workpiece dimension verification without removing parts from the chuck.

2

Mist Extraction Unit

Electrostatic precipitator system capturing oil mist directly from the enclosure.

3

Electro-Permanent Magnetic Chuck

Variable magnetic clamping force for thin-plate grinding without thermal distortion.

4

High-Pressure Coolant Pump

70 bar delivery system for deep-hole or difficult-to-machine aerospace alloys.

 

 

FAQ

 

Q: What is the maximum achievable flatness on a continuous flat surface?

A: Flatness is maintained within 0.002 mm per 1,000 mm span when installed on a vibration-isolated foundation pad of at least 300 mm thickness.

Q: How does the machine handle thermal expansion during long shifts?

A: Integrated PT100 temperature sensors monitor spindle growth and ambient shifts, feeding real-time compensation data directly into the CNC axis correction registers.

Q: What is the standard delivery lead time for custom spindle configurations?

A: Standard bed configurations ship within 12 to 14 weeks. Custom spindle orientations or specialized workholding integrations require 18 to 22 weeks.

Q: Are linear scales included as standard equipment?

A: Heidenhain closed-loop optical linear scales with 0.1-micron resolution are installed on the X and Y axes on all heavy-duty models.

Q: What power supply requirements are needed for the electrical cabinet?

A: Standard configuration operates on 380V / 415V, 50/60 Hz, 3-phase. Custom step-down transformers can be provided for 220V or 480V facilities.

Q: What remote diagnostics support is available post-installation?

A: An industrial Ethernet port allows secure VPN connection for remote PLC ladder logic troubleshooting, parameter backups, and CNC software updates by application engineers.

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